Auto and Vehicles

Best rated vehicle ignition coil manufacturer and supplier

Auto ignition coil manufacturer 2023: Early cars came with one ignition coil. This coil pack was contained in a part called the distributor which was essentially a bundle of wires leading to each spark plug. The distributor was also responsible for timing each fuel ignition and could become de-calibrated over time, causing the engine to run out of sync. Around the 1980s, automakers began installing electronic sensors to handle ignition timing, and multiple ignition coils for better power and efficiency. Nowadays, most engines have an ignition coil placed directly on top of each spark plug. This is known as “coil on plug” configuration. See extra details at ignition coil manufacturers.

Principle of the ignition coil: It is composed of the main coil, a secondary coil, a magnetic core, a switching transistor and other auxiliary components. The main coil is charged by a battery, and the secondary coil is discharged by a spark plug to ignite, and the triode is responsible for switching. The charging time is controlled by the battery voltage and the engine speed to ensure that the energy is consistent each time. The ignition coil has two types: 3-wire and 4-wire. The 3-wire is the power supply positive, negative, switch control (ECU command), and the 4-wire has one more ignition detection. Wire can detect whether the spark plug is ignited (whether there is discharge current in the secondary coil). Ignition coil manufacturer has more than 30 years of production experience.

By using the effects of mutual inductance and by using a secondary winding that has 100 times more windings than the primary winding, it is therefore possible to transform the original 12-volt supply into a very high voltage. This process of changing a low voltage into a high voltage is referred to as the ‘transformer action’. In an ignition coil, the primary and secondary windings are wrapped around an iron core, which helps concentrate and enhance the strength of the magnetic field and flux, thus making the ignition coil more efficient.

When the electric current is initially switched on, the current flow rapidly increases to its maximum value. Simultaneously, the magnetic field or flux will progressively grow to its maximum strength, and will become stable when the electric current is stable. When the electric current is then switched off, the magnetic field will collapse back in towards the coil of wire. There are two main factors that affect the strength of the magnetic field: Increasing the current being applied to the coil of wire strengthens the magnetic field; The higher number of windings in the coil, the stronger the magnetic field.

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Gasoline vehicles are usually powered by a simple 12-volt DC battery. This is enough voltage to engage a starter motor and get the engine turning, but it’s not enough for actual combustion. (A spark plug needs around 40,000 volts for combustion.) That’s where the ignition coil comes in. It contains a step-up transformer (also known as a coil pack) to convert that tiny current into quick bursts of several thousand volts at a time. This electricity is then sent to each spark plug in perfect time with the cylinder’s combustion cycle, igniting fuel vapor with oxygen and producing power. Diesel engines notably lack ignition coils because they ignite their fuel using heat and pressure alone.

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